MillNest Universal Mill (MUNI)
Versatile Size Reduction for Fine Grinding
Overview
The MillNest Universal Mill (MUNI) series is a high-speed impact mill designed for precise size reduction of dry materials with low to medium hardness (up to 4 Mohs). With its ability to grind materials into a particle size range of 90 μm to 500 μm, it is ideal for applications that demand uniform particle size and high-quality output. The Universal Mill’s adaptability makes it an essential solution for industries such as pharmaceuticals, food processing, chemicals, and plastics.
Whether for fine grinding, pulverizing, or precise particle size control, the MUNI Universal Mill offers cost-effective and reliable performance across diverse applications.
Working Principle
The MUNI Mill combines impact, shear, and attrition forces for efficient size reduction. The process includes:
Material Infeed
Materials are fed into the mill through a hopper or inlet, varying from powders to bulk solids requiring fine grinding.
Grinding Mechanism
Inside the chamber, rotating blades or hammers impact the material, applying shear and attrition forces to achieve precise particle size reduction.
Particle Size Control
Screens and rotor configurations allow for adjustable output sizes, ranging from coarse to ultra-fine powders.
Discharge
The finely ground material exits through the outlet and is collected via cyclone separators or bag filters, ready for downstream processes.
Output
The mill’s ability to handle a wide variety of materials ensures uniform particle sizes for optimal product quality.
Design Features
Operates with impact, shear, and attrition modes for versatile material processing.
Customizable screens and rotor configurations enable precise control over output particle size.
Space-saving construction facilitates easy integration into production lines.
Built with robust, wear-resistant materials to withstand heavy-duty operations.
Suitable for heat-sensitive materials, preserving natural properties like oils in spices.
Modular design ensures quick cleaning, reduced downtime, and lower operational costs.
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Technical Parameters
Model | Capacity | Main Motor | Dimensions | Feed Type |
---|---|---|---|---|
Unit | (kg/hr) | (kW) | (l x b x h) | Gravity Feed Pneumatic feed Screw Feed |
MUNI-500-7.5 | 100 – 500 | 2.2 – 5.5 | 0.7*0.4*0.9 | |
MUNI-1000-25 | 500 – 1000 | 7.5 – 18.5 | 1.2*0.66*1 | |
MUNI-1500-50 | 1000 – 1500 | 22 – 37 | 1.8*0.9*1.4 | |
MUNI-2000-100 | 1500 – 2000 | 45 – 75 | 2.75*1.2*2 |
Why Choose the MillNest Universal Mill?
Unmatched Versatility
Processes a wide range of materials, from soft to medium-hard, in various industries
Precision Control
Adjustable screens and rotors ensure exact particle size and uniform quality.
Efficient Milling
Combines impact, shear, and attrition for optimized size reduction with minimal waste.
Cost-Effective
Provides consistent performance with low energy consumption and maintenance costs.
Scalability
Available in multiple configurations to suit small-scale and industrial-scale operations.
Long-Term Reliability
Designed for continuous heavy-duty use with minimal downtime.
Applications
Food Processing
- Spices and Herbs: Grind spices like turmeric, chili, and pepper into fine powders with preserved natural oils.
- Sugar Milling: Pulverize granulated sugar for confectioneries and baking.
- Grain Processing: Convert grains into fine flours for baked goods and other food products.
Pharmaceuticals
- API Processing: Grind active pharmaceutical ingredients (APIs) into fine powders for uniform formulation.
- Nutraceuticals: Reduce dietary supplement ingredients to fine particles for consistent dosing.
Chemicals and Polymers
- Pigments and Paints: Ensure consistent grinding of pigments for paints and coatings.
- Plastic Pulverizing: Convert resins and polymers into fine powders for molding and compounding.
Cosmetics
- Powder Processing: Grind talc, pigments, and other ingredients for makeup and lotions.
- Fragrance Milling: Create fine powders for use in fragrances and botanical extracts.
Plastics and Recycling
- Polymer Grinding: Process plastics into reusable fine powders.
- Recycling: Reduce waste plastic into particles for remanufacturing.
Agriculture and Fertilizers
- Fertilizer Production: Grind raw fertilizers into fine granules for uniform application.
- Animal Feed: Process grains into smaller, digestible particles for feed formulations.
Precision Engineered for Your Success
Learn how the MillNest Universal Mill delivers unmatched efficiency and control in size reduction.