Granulation & Cutting

Streamlined Material Processing for Precision and Consistency

Overview

Granulation and Cutting processes are integral to industries like food, pharmaceuticals, and cosmetics, where particle size uniformity and product consistency are critical for quality and efficiency. At MillNest, our advanced Granulation and Cutting solutions are designed to efficiently break down raw materials, production waste, or delicate ingredients into manageable sizes, enabling smoother handling, enhanced product stability, and improved process efficiency. These precision-engineered solutions ensure that every batch meets the required specifications, minimizing variations and improving overall product quality.

With specialized equipment such as Cutter Mills and Delumpers, we deliver reliable performance tailored to meet diverse production requirements. Our Granulation and Cutting systems are engineered to reduce material waste, improve energy efficiency, and minimize operational downtime, making them ideal for high-demand industries that prioritize consistent output quality. By investing in MillNest’s Granulation and Cutting solutions, businesses can optimize their production workflows, enhance sustainability, and ensure seamless integration into existing processing lines for maximum efficiency.

Key Features

Equipment Overview

Cutter Mill
MillNest Cutter Mill
(MCUT)

Precision Cutting for Uniform Particle Sizes

 

Optimized for cutting fibrous and brittle materials into consistent granules or coarse particles. Suitable for both hard and delicate ingredients that require careful handling to maintain integrity.

Delumper
MillNest Delumper
(MLUM)

Efficient Size Reduction for Bulk Materials

 

Designed to break down large agglomerates into smaller, uniform particles for smoother processing. Ideal for pre-processing hard or compacted materials.

Case Studies

A spice manufacturer needed a solution to process fibrous and hard spices like Dry ginger and turmeric while preserving essential oils. MillNest Cutter Mill (MCUT) was integrated into their production line, achieving precise particle sizes for both coarse and fine granulation.

Results

  • Achieved a 15% improvement in particle size uniformity.
  • Enhanced flavor retention by reducing heat generation during processing.
  • Cost Savings: Reduced maintenance costs by 20% with durable equipment.
Miling Rice Husk
An Ayurvedic product manufacturer required a pre-grinding solution to handle tough roots and barks like Ashwagandha and Jeshthamadh. MillNest Delumper (MLUM) proved to be the ideal solution, efficiently reducing material size to improve extraction processes.

Results

  • Enhanced extraction with 20% better granulation consistency, optimizing yields.
  • Reduced processing time and maintenance costs by 25% and 30% respectively, thanks to Delumper’s durable design.
  • Achieved cost savings by minimizing material loss and maintaining raw material integrity, reducing production costs by 15%
Ayurvedic Roots and Bark Pre-Processing
A spice manufacturer needed a solution to process fibrous and hard spices like Dr ginger and turmeric while preserving essential oils. MillNest Cutter Mill (MCUT) was integrated into their production line, achieving precise particle sizes for both coarse and fine granulation.

Results

  • Achieved a 15% improvement in particle size uniformity.
  • Enhanced flavor retention by reducing heat generation during processing.
  • Cost Savings: Reduced maintenance costs by 20% with durable equipment.
Granulating Seasoning Mixes

Why Choose MillNest Granulation & Cutting Solutions?

Icon
Tailored Solutions

Equipment and processes designed to meet your specific material and industry needs.

Icon
Operational Efficiency

Optimized systems to minimize downtime, waste, and energy consumption.

Icon
Expert Support

Comprehensive consultation and after-sales service to ensure seamless integration.

Icon
Sustainability Focus

Engineered for reduced energy use and material waste, supporting greener production methods.

error: Content is protected !!